Kontinuierliche Eiskremmaschine / Margarine-Kristallisator

Kontinuierliche Eiskremmaschine / Margarine-Kristallisator

Marke: Armfield
Artikelnr.: FT25
Verfügbarkeit: Auf Bestellung
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MINIATURE-SCALE R&D TECHNOLOGY
FT25 Modulare Schabewärmetauscher-Systeme

Die Armfield-Technologie im Mini-Massstab ist gut etabliert und ermöglicht Entwicklern, durch Versuche mit kleinen Mengen genügend Informationen für das Scale-up auf grössere Anlagen zu sammeln. Die Rezepturen durchlaufen ähnliche physikalisch-chemische Veränderungen wie in Produktionsanlagen und die Echtzeit-Datenerfassung ermöglicht, dass Ergebnisse aufgezeichnet und reproduziert werden können.

Die FT25-Reihe von Miniatur-Massstab-Schabewärmetauschern verfügt über eine eingebaute Steuerung mit grafischer Darstellung über ein Bedienfeld in Membrantechnologie. Der Bediener kann die Paramater für beliebige Formulierungen wählen.

The FT25 has a number of configurations according to the use required.

Features

• Full control of barrel speeds up to 1000rpm
• Temperature control system incorporated
• Integral membrane control panel enabling simple control and monitoring of all major variables
• Enclosed self-contained, mobile, stainless steel service cabinet for easy cleaning and wash down
• Hard chromed barrels
• Hygienic design
• Made from AISI 316 stainless steel
• In cabinet refrigeration

Available:
> Variable speed pinworker for margarine and soft spreads
> Air incorporation system 
> Computer data logging facility
> Pinworker

Benefits

> Duplicates full-scale process
> Fast, accurate new product development
> All process parameters under operator control for maximum flexibility
> Rugged and reliable units

Description

Touch sensitive
control surface
Touch sensitive control surface enlarge

The FT25 Scraped Surface Heat Exchanger Series utilises the Armfield monocoque stainless steel cabinet with membrane technology control panel. The working platform can accommodate one, or two barrels (B) or a variable speed pinworker (P) alongside a product reservoir and progressive cavity feed pump.

Maintenance an
cooling access
maintenance and cooling access enlarge

The unit uses a refrigeration system supplied within the cabinet and utilises a chilled, recirculating brine system, which is pumped through the barrel jackets.

An air incorporation system can also be added if required.

Small batch sizes enable rapid product testing and a Clean-In-Place (CIP) facility speeds turnround for increased productivity. All services required are housed inside the wash-down cabinet, which also contains a drawer mounted with the electrical chassis.

Typical Configurations

Continuous Margarine Crystallizer

FT25BP-IF-C: One barrel and one pinworker
FT25BBP-IF-C: Two barrels and one pinworker

A resting tube for product settling and brine refrigeration unit for process cooling are supplied. A range of oil emulsions can be processed.

Continuous Ice Cream Freezer
FT25BA Continuous
Ice Cream Freezer
FT25BA Continuous Ice Cream Freezer enlarge

FT25BA-IF-C: One barrel

Air incorporation via a small air compressor and refrigeration. Overrun can be achieved up to 300% (dependant on product).

Combined Ice Cream and Margarine System

FT25BBPA-IF-C: Two barrels, one pinworker plus air incorporation.

Applications

> Margarine, soft spreads and shortenings
> Confectionery fillings
> Aerated products, ice cream, sorbets

> Aseptic products 
- sauces 
- condiments 
- baby foods 
- processed cheese

Unit Specifications

Heat Exchanger Barrel:
Heat transfer area:
0.045m2 
Shaft/barrel volume ratio: 1 : 3.5 
Scraper blades: Four along shaft stainless steel, 180° separation 
Barrel length: 0.35m 
Barrel working pressure: 8.0 bar

Pinworker:
No of pins on shaft:
20 
No of pins on barrel: 42

Barrel/pinworker drives:
Variable speed ac motors, inverter controlled: speed range 0-1400rpm

Refrigeration system:
Recirculating brine system:
-25°C capability

Feed pumps:
Progressive cavity pump
Process throughput: 0-20l/h, independent of back pressure 
Particulate capability: up to 0.6mm
Fibre handling capability: up to 25mm

Air incorporation system:
Air pump with multiple turn control valve and dial to vary overrun

Ordering Specifications

Orders for Armfield FT25 units may be placed by using a specification code:
for example FT25BBP-1F-C-A. An explanation of the specification may be found by reference to the table below:

FT25XXX
Barrel Configuration

YY
Heating/Cooling Options

Z
Feed Pump Options
W
Supply Voltage*
BP: one barrel , one pinworker

BA: one barrel, air incorporation

BBA: two barrels, air incorporation

BBP: two barrels, one pinworker

BBPA: two barrels, pinworker, air incorporation
-1F: refrigeration system


-C: progressive cavity pump
(recommended for
most applications)
-A 220-240V/1ph/50Hz

-C 415V/3ph/50Hz

-D 208V/3ph/60Hz

-G 220v/1ph/60Hz

 

Optional Accessories

FT25-DTA-ALITE Data Logging Accessory: 

Windows™ Data Capture Software
A unique benefit of the Armfield miniature-scale food processing range is that the measured data may be captured and stored to disk.

An Armfield FT25-DTA-ALITE data logging accessory transfers results to a computer. Feed pump flow rate, barrel/pinworker speeds, temperatures and pressures can be monitored in realtime. The data can be displayed in graphical and tabular forms and printed.

A computer with a USB port, and running Windows XP or later is required.

Requirements

Water
Water for refigeration cooling
Cooling water supply with flow rate of 3l/min@3bar and less than or equal to 20°C

Electricity
(see ordering codes)

Shipping Specification

Overall volume: 2.1m³
Gross weight: 380kg

Overall Dimensions

Height: 1.40m
Width: 0.85m
Depth: 0.90m

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